Description Postforming Machine make IMA type COMBIMA P/KII/R75/885/FM+2
Single-sided automatic IMA Postforming Machine
Edge banding and finishing machine
Equipped for double-sided processing
Postforming left-hand, straight edge right hand
(bending from top to bottom, glueing with PVAc-glue
and finishing works from overhanging Postforming
surface materials when having profiled workpiece edges
Standard equipment of the machine, without processing units
and without other accessories
Technical details:
Min. workpiece length: = approx. 1000 mm
Min. workpiece thickness: = approx. 10 mm
Min. workpiece thickness: = approx. 60 mm
Fix workpiece overhang
Out of chain track, each side: = approx. 55 mm
Min. thrufeed thickness when
Having workpice overhang 55 mm = 180 mm
Min. passing width when
Having double-sided processing = approx. 250 mm
Max. passing width: = approx. 1300 mm
Max. overhang of the bending postforming surface materials = approx. 90 mm
Postforming will only be done single-sided.
Standard equipment of this machine for a bending radius of approx. 10 + 12 mm
Equipped for a bending radius of = approx. 6 – 14 mm
Combima KI/R75/885/F
Left hand machine, fence side left-hand
Edge banding and finishing with fix 0-line,
Workpiece overhang out of chain track cannot be changed
Main drive with infinitely variable electronic revolution adjustment
For the feed speed = workpiece transport
Feed speeds V = 7 – 35 m/min.
(not equal to gluing and processing speed)
1 low maintenance precision roller chain with 75 mm wide and 85 mm long chain plates
Top pressures: precision guidances height adjustable with each one V-belt 32 mm wide
Electro installation as per VDE, switch elements in a separate switch board,
Operating elements in a separate control desk
Operating voltage: 3 x 400 V +/- 10 %
(If the voltage cannot be kept, a voltage stabilizer has to be installed for extra costs
to the machine owner, when the machine has got an electronic control)
frequency: 50 cycles
control voltage: 220 V
When having electronic controlled lines, the extraction and the central air pressure
at IMA machines has to be guided insulated to the machine, i.e. at site not electrically
conducted.
This is also valid for the connection of other machines, which are controlled by IMA
electronic.
Only with ambient temperature of the switch board between 10 and 35 degrees C,
the machine can function electrically / electronically without problems.
Lacquering RAL 9011 exterior finish
German inscription of the machine
Equipment on the right side of the machine
Counter pressure on the whole length of the machine
Max. width of the cycle 1.300 mm
Electromotive; laterally adjustable, counter pressure rolls
Additional adjustable from the outside, prepared for receiving aggregates
Actual value - display and invigorator for the rotation impulse for motor-driven width adjustment of the counter pressure
Equipment on the counter pressure unit
Parallel milling: not controllable, not pivoted:
1 motor 3 kW, 12.000 Upm, 200 Hz, VS61
With chipping unit with profile 20m/min; approx. 70 sqm.
With HM-tools with digital display for adjusting ( horizontal and vertical )
Continuous current – brake for 2 motors 2-3 kW, 200 or 800 Hz.
Soundproof hood with illumination 600-1050 mm long.
Closed gluing unit with basic drive, hot-melt adhesive / glue application; Chem. coated; capacity 0,8 l with electrical adjustment of temperature, optical fibre stripe control for the infeed magazine ( if there is a interference with a stripe, the infeed of the machine will stop automatically ), one main pressure roll, two pressure rolls diameter 80 mm attached built on the basic drive; anti-stick solvent applicator for the main pressure roll, premelter SVS-3; System Quickmelt; total volume 12 l; melting capacity 20-25 kg/h; heater power 4 kW; 2 roll magazine only for reel material up to 1,3 mm thickness and 65 mm height.
With automatic strip change, with separating knife, with horizontal roller receipt
for 2 coils, max. diameter 550 mm
Milling unit
for premilling from top and bottom
tracing from top and bottom, lateral tracing
with 1 top and 1 bottom motor 400 W,
133 V, 200 Hz, 12.000 rpm
30 degrees tiltable, with carbide-tipped-tools
With mechanical digital indication 09 for the
Horizontal adjustment
With mechanical digital indication 09 for the
Vertical adjustment
With single extraction sockets,
Without D.C. brakes
Milling unit
for fine milling from top and bottom
tracing from top and bottom, lateral tracing
with 1 top and 1 bottom motor 400 W,
133 V, 200 Hz, 12.000 rpm
30 degrees tiltable, with carbide-tipped-tools
With mechanical digital indication 09 for the
Horizontal adjustment
With mechanical digital indication 09 for the
Vertical adjustment
With single extraction sockets,
Without D.C. brakes
Sound enclosure / protection hoods with lightening
1.100 – 1.450 mm long
Equipment of the left-hand machine side:
Milling unit
For parallel milling of the overhanging bending Postforming
Surface material
Not tilting, lateral tracing, with 1 motor
With 1 carbide tipped inserted tooth cutter 70 x 20 x 20, teeth = 4
With single extraction without DC-brakes
Milling unit
For flush milling of the overhanging non-bending
Surface material
Not tilting, lateral tracing with 1 motor 800 W,
133 V, 200 Hz, 6.000 rpm
With carbide-tipped inserted tooth cutter 180 x 30 x 20, teeth = 4
With single extraction, without DC-brakes
Milling unit
For flush milling of the overhanging non-bending
Surface material
Not tilting, lateral tracing with 1 motor 800 W,
133 V, 200 Hz, 6.000 rpm
With carbide-tipped inserted tooth cutter 180 x 30 x 20, teeth = 4
With single extraction, without DC-brakes
Milling unit
To mill-off the workpiece bottom non-reversible, non-tilting
Tracing from bottom, special motor equipment with
1 motor 800 W, 200 Hz, 6.000 rpm
With carbide-tipped tool, 180 x 30 x 20, teeth = 4
With mechanical digital indication for the horizontal adjustment
With single extraction, without DC-brakes, engageable pneumatically
Milling unit
To profile from bottom with height tracing, lateral tracing,
With 1 motor 1.850 kW, 200 Hz, 12.000 rpm,
20 degrees tilting, counter rotation
Without tools,
With mechanical digital indication 09 for the horizontal and
Vertical adjustment
With single extraction, without DC-brakes,
With electro-pneumatic engaging device for the horizontal
Engaging of the motor out off the processing zone
With electro-pneumatic engaging device for the vertical
Engaging of the motor out off the processing zone
For the bottom motor
Sound enclosure / protection hood with lightening
1750 – 2.200 mm long
Air sluice
Air nozzle
To clean the workpiece edge, pneumatically controlled
Five individually adjustable glue spraying devices
With a glue filling station (pot V 24, pump for 30 l pot)
With protection plates with trap for the PVAc-fog
Glue application
To glue on the PVAc-glue onto the bottom rounding of the
Workpiece edge
Tracing vertical and lateral, with 1 DC-motor,
Infinitely variable
In order to adapt the glue roll speed to the compressed air speed of the machine.
Glue application
In order to glue-on PVAC-glue onto the horizontal edge
of the workpiece.
Synchronic Glue roll drive to the thrufeed speed of the machine
With DC-motor
Heating and dehydration zone
With 8 infra-red radiator, each 2 kW, with infinitely electronic
Temperature control, with 2 hot air devices, each 7,5 kW
Infra-red radiator
In order to activate the PVAc-glues on the top rounding of
The work pieces edge 3 kW
Additional manual potentiometer
For the correction of the feed speed and radiator temperature
Installed near the pressure zone
Touch-free IR temperature measuring
of the laminate up to 300 degrees
installed in front of the form roller pressure zones
measuring in radiator section
Bending and pressuring zone for the top rounding
and the vertical workpiece edge.
The pressure rolls are arranged tin tilting segments.
The basic equipment consists off:
a) 1 bending stick
b) 1 basic plate with 6 tilting segments
c) 3 flexible pressure rolls consisting off rubber material for
Radii up to R 5 – R 14
d) 3 cylindrical pressure rolls when using form rolls
e) Height adjustment by hand
Infra-red radiator
In order to re-heat the Posforming surface material before bending
The bottom rounding of the workpiece edge 2 x 1,5 kW
Bending and pressuring zone for the bottom rounding
and the vertical workpiece edge.
The pressure rolls are arranged tin tilting segments.
The basic equipment consists off:
f) 1 bending stick
g) 1 basic plate with 6 tilting segments
h) 3 flexible pressure rolls consisting off rubber material for
Radii up to R 8 – R 18
i) 3 cylindrical pressure rolls when using form rolls
j) Height adjustment by hand
Milling unit
For fine milling from bottom, with height tracing,
Lateral tracing, with 1 motor 400 W, 133 V
200 Hz, 12.000 rpm, 30 degrees tilting
AC-drive
Without tools
With mechanical digital indication 09 for the horizontal
And vertical adjustment of the single extraction sockets,
Without DC-brakes,
With electro-pneumatic engaging device for the horizontal
Engaging of the motor out of the processing zone
Sound enclosures / protection hoods with lightening 600 – 1050 mm
Lacquer application device
To put on the lacquer onto the bottom glue gap, approx. 45 mm wide
Static frequency converter 21 kVA, 200 Hz, 133 V
PZP-Klein control for the IMATRONIC control system
Function
Application
controlling and supervising of the workflow and functions of the machine
Programming
conversational generation of a program
Data management
administration of programs
Functions for mounting the machine and for the service
Access via key switch
The modular construction ensures upgradeability
Construction:
Control unit with panel, indicating device and function keys built in a robust enclosure.
Electronically control unit instead of end switch control
Specifications: 2 x 16 control functions, automatic speed adjustment |
